PackworldUSA with TOSS Technology Heat Sealing Equipment
Customer Service 610-746-2765

TOSS TouchScreen Pass Through
Heat Sealer PW5400 Series
Fully Validatable, 36”, 48”, 60”
& Custom Sizes Available

This versatile impulse heat sealer, with TOSS TOUCHSCREEN control, provides a graphical display of temperature/time/pressure with various time sequence possibilities and visual/audible alarms. Time, temperature and pressure are programmable with the cooling cycle controlled by either time or temperature. Process controls are displayed in real time. Validation is easier than ever through the menu driven single touch process.

The PW 5400 Series offers clean, consistently reliable and repeatable seals. It's perfect for heat sealing plastic films and heat sealable composites.

Recommended for clean room or production floor use, as a full width bag, pouch or web heat sealer. Constructed with a robust tubular steel frame and polished stainless steel cover and working surfaces.

Packworld's superior performance comes from our exclusive TOSS Technology with advanced PIREG® temperature control —The Optimum Sealing System—. It provides consistent and repeatable results, every time-heat seal after heat seal.

TOSS TouchScreen System

The control system provides the safety and assurance required by industries when perfect temperature control is essential. Repeatable, high quality heat seals are made each and every cycle. The system utilizes the TOSS Alloy-20® C heatseal or cut and seal band as the temperature sensing means, thereby eliminating the lag between actual and measured temperatures. The instantaneous and continuous feedback permits high response for greater productivity.

Optional Knife Cutting System

The knife allows medical device manufacturers to combine medical pouch sealing and cutting processes into one step following sterilization. The heat sealers include a cut-off knife for trimming headers or excess material from a sealed pouch.

Precision Heat Seal Control

The versatile impulse heat seal controller, RES-440, provides digital display of menu driven time/temperature profile with various time sequence possibilities. Time and temperature are keypad programmable with the cooling cycle controlled by either time or temperature. Actual temperature is displayed in real time and repeatable. Machine can be fitted with any one of over 300 different TOSS Alloy-20® heatseal bands or wires depending upon the results desired.

See additional video of the new PW5400 in action at the PackExpo 2012, click the VIDEO button...
MORE VIDEO - click here

FDA/GMP Validation

Designed for validation, these heat sealers provide verification and feedback on all heat sealing parameters. Temperature and timing functions are set with keypad accuracy and can be verified with the display and with Data Capture with USB connection. Heat sealing time begins only after the prescribed temperature has been reached. The jaws remain closed until the heat seal cool down temperature is reached. Visual lock-out alarms alert the operator of functional problems. Heat sealing pressure is easily adjustable.

Product Details





Medical Devices
Web Sealers
Fabric, Shade and Curtain Sealer
Large Product Packaging
Research & Development


TOSS TouchScreen Menu driven
Watchdog monitoring system
Remote access to control panel and alarms
Data Capture
Selectable Temperature, 0 - 300°C
High/Low Temperature Alarm and Lock-Out
Adjustable Heat Seal Pressure
High/Low Heat Seal Pressure Alarm
Self Diagnostics
Stainless Steel construction
Single or double band heatseal operation
Emergency stop button
Foot Pedal Activation


Calibration made simple
Easy change over of heatseal bands
Precise and repeatable heat sealing control
Ease of operation
Adaptable to a wide variety of uses
Maintenance Free
Safety Assured


NIST traceable calibration
Adjustable Table for product placement
Jaw modifications for water cooling
High Temperature Application Set-up
CE Compliance
Automatic Knife Cutting System
Automatic Vacuum and Purge System
Aluminum Adjustable Height Stand


Heat Seal Length: 36, 48 and 60 Inches

Heat Seal Width: 2 - 10 mm

Temperature Range: 0 - 300°C (500°C optional)

Timers: 0.1 - 98.9 Sec

Power: 230 VAC, 50/60 Hz

Air Pressure: 80 - 100 psig

3 Sizes:
36" - 42" x 31" x 50"
48" - 55" x 31" x 50"
60" - 66" x 31" x 50"

All Packworld-built machines are fully validatable, ensuring that your packaging
will meet even the most demanding requirements. We offer precision heat sealing
equipment ranging from bench top models to floor-standing production machines,
all powered by TOSS Technology with advanced PIREG® temperature control
—The Optimum Sealing System—
for consistent, validatable and repeatable results, every time.

9 Steps to Heat Sealing PerfectionFree Booklet!
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to Heat Sealing
Perfection" booklet.
Request your copy today!
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See Our NEW Products


PackworldUSA is a manufacturer and distributor of validatable heat sealing equipment ranging from benchtop heat seal models to floor-standing heat seal production machines including vacuum/purge and heat seal/cut packaging capabilities for a variety of heat seal materials and pouch shapes.

All of our energy and engineering resources are dedicated to designing heat seal machines that meet today's most stringent validation requirements. Our heat sealing machines meet the FDA/GMP/NIST validation requirements demanded by the medical, pharmaceutical, and bio tech industries, so you can be sure that they'll meet your needs no matter what your application is.

heat sealing headaches? NO MORE! eliminate them with Packworld USA. We take away the pain of heat seal failures.

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